Ravenspurn Flowlines

A few details

Project Description

Perenco awarded KSD with the project for 3 platforms in Duplex materials.

How we solved it

Our approach

Because of the Duplex Materials we had to hire a second workshop for structural and carbon pipework this then increased the workforce.

Increased Workforce

An intricate project with a tight deadline, Because 3 Platforms were decommissioned and New flowlines were installed, we increase our workforce to ensure the client was happy. Sometimes budgets have to stretch.

People Involved

Workforce doubled to allow us to complete within the timescales, although Installation on the Platforms was delayed due to bad weather we still managed to meet the deadlines.

ARRIVAL OF MATERIALS INTO KSD

REVIEWING MATERIALS BEFORE CHECKING WITH CERTIFICATION

REVIEWING MATERIALS AGAINST CERTIFICATION

RECORDING CERTIFICATION ON REGISTER

CHECKING MATERIALS FOR QUALITY

BUSY OFFICE WITH THE AMOUNT OF PAPERWORK CREATED FOR A LARGE FABRICATION PROJECT

CHECKING DRAWINGS BEFORE BEING ISSUED

REVIEWING STRUCTURAL DRAWINGS BEFORE PRODUCTION

CHECKING DIMENSIONS BEFORE PRODUCTION

CHECKING DRAWINGS BEFORE RAISING NDT REQS

SETTING UP WELD O FLANGE

PREPARING TO SET UP RE-INFORCED WELD O FLANGES

PIPE PREPPED READY FOR FABRICATION

CHECKING PULLED BEND FOR FLATNESS

WELL HEAD CONNECTING SPOOL AND CHECKING LEVELS

PART FABRICATED SPOOL

DIMENSIONAL CHECKING

EXAMPLE OF A SET UP

CHECKING LEVELS

CHECKING BOLT HOLE ALIGNMENT

STRUCTURAL WORK ALL PAINTED AND GETTING READY FOR SHIPMENT

DISPLAYING BACK MACHINED AND BACK BEVELLING TO MATCH SCHEDULES OF JOINING PIPEWORK

PREPARING FOR SHIPMENT

STRUCTURAL WORK ALL PALLETISED AND READY FOR SHIPMENT

STRUCTURAL WORK ALL PAINTED AND READY FOR SHIPMENT

HYDROTESTING

FURTHER HYDROTESTING

HYDROTESTING PIG USED

HYDROTESTING GAUGES AND RECORDERS

FABRICATED SPOOL

AFTER WELDING LEFT FOR COOLING BEFORE NDT

FABRICATION BEING UNDERTAKEN

WELDING BEING UNDERTAKEN

MORE WELDING BEING UNDERTAKEN

PURGING OF THE SPOOL

WELDING OF THE TRUNNION

EXAMPLE OF THE HIGH QUALITY OF WELD ACHIEVED ON PROJECT

CHECKING LEVELS AND ALIGNMENT

SPOOL AWAITING DEGREE CHECKS BEFORE FINAL WELDING

HYDROTEST SET UP OF SPOOLS

DIMENSIONING OF SPOOLe

EXAMPLE OF WELLHEAD ISO

CHECKING OF WELL HEADS TIE IN SPOOL – ANGLES ETC

SETTING UP PULLED BEND

FIRST VIEW OF ALIGNMENT OF RE-INFORCED WELD O LET TO PIPE PENETRATION

SPOOLS AWAITING WELD OUT

TRUNNIONS BEING PREPARED

EXAMPLE OF APPARENT METAL TACKS PRIOR TO WELDING

ANGLE OF WELD O FLANGE PREP BEING CHECKED

ONE OF OUR WELDING BAYS PART FABRICATED SPOOLS IN FRONT

DIRECTOR REVIEWING PROGRESS AND PLANNING

OFFICE MANAGER INVOLVED IN BUYING AND MONITORING COSTS

DIRECTOR VIEWING WELL HEAD SPOOL ANGLES BEFORE DIMENSIONAL CHECKS

PLANNING PRODUCTION WITH DIRECTOR AND WORKSHOP FOREMAN

ADMINISTRATION THROUGHOUT THE WORKSCOPE FROM TENDER TO FORMULATING DOCUMENTATION PACKAGE

OFFICE MANAGER REVIEWING FINAL QA/QC DOCUMENTATION PACK

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