Increased Workforce
An intricate project with a tight deadline, Because 3 Platforms were decommissioned and New flowlines were installed, we increase our workforce to ensure the client was happy. Sometimes budgets have to stretch.
A few details
Project Description
Perenco awarded KSD with the project for 3 platforms in Duplex materials.
How we solved it
Our approach
Because of the Duplex Materials we had to hire a second workshop for structural and carbon pipework this then increased the workforce.
People Involved
Workforce doubled to allow us to complete within the timescales, although Installation on the Platforms was delayed due to bad weather we still managed to meet the deadlines.
ARRIVAL OF MATERIALS INTO KSD
REVIEWING MATERIALS BEFORE CHECKING WITH CERTIFICATION
REVIEWING MATERIALS AGAINST CERTIFICATION
RECORDING CERTIFICATION ON REGISTER
CHECKING MATERIALS FOR QUALITY
BUSY OFFICE WITH THE AMOUNT OF PAPERWORK CREATED FOR A LARGE FABRICATION PROJECT
CHECKING DRAWINGS BEFORE BEING ISSUED
REVIEWING STRUCTURAL DRAWINGS BEFORE PRODUCTION
CHECKING DIMENSIONS BEFORE PRODUCTION
CHECKING DRAWINGS BEFORE RAISING NDT REQS
SETTING UP WELD O FLANGE
PREPARING TO SET UP RE-INFORCED WELD O FLANGES
PIPE PREPPED READY FOR FABRICATION
CHECKING PULLED BEND FOR FLATNESS
WELL HEAD CONNECTING SPOOL AND CHECKING LEVELS
PART FABRICATED SPOOL
DIMENSIONAL CHECKING
EXAMPLE OF A SET UP
CHECKING LEVELS
CHECKING BOLT HOLE ALIGNMENT
STRUCTURAL WORK ALL PAINTED AND GETTING READY FOR SHIPMENT
STRUCTURAL WORK ALL PAINTED AND GETTING READY FOR SHIPMENT
DISPLAYING BACK MACHINED AND BACK BEVELLING TO MATCH SCHEDULES OF JOINING PIPEWORK
PREPARING FOR SHIPMENT
PREPARING FOR SHIPMENT
STRUCTURAL WORK ALL PALLETISED AND READY FOR SHIPMENT
STRUCTURAL WORK ALL PAINTED AND READY FOR SHIPMENT
HYDROTESTING
FURTHER HYDROTESTING
HYDROTESTING PIG USED
HYDROTESTING GAUGES AND RECORDERS
HYDROTESTING GAUGES AND RECORDERS
FABRICATED SPOOL
AFTER WELDING LEFT FOR COOLING BEFORE NDT
FABRICATION BEING UNDERTAKEN
WELDING BEING UNDERTAKEN
MORE WELDING BEING UNDERTAKEN
PURGING OF THE SPOOL
WELDING OF THE TRUNNION
EXAMPLE OF THE HIGH QUALITY OF WELD ACHIEVED ON PROJECT
CHECKING LEVELS AND ALIGNMENT
SPOOL AWAITING DEGREE CHECKS BEFORE FINAL WELDING
HYDROTEST SET UP OF SPOOLS
DIMENSIONING OF SPOOLe
EXAMPLE OF WELLHEAD ISO
CHECKING OF WELL HEADS TIE IN SPOOL – ANGLES ETC
SETTING UP PULLED BEND
FIRST VIEW OF ALIGNMENT OF RE-INFORCED WELD O LET TO PIPE PENETRATION
SPOOLS AWAITING WELD OUT
SPOOLS AWAITING WELD OUT
TRUNNIONS BEING PREPARED
EXAMPLE OF APPARENT METAL TACKS PRIOR TO WELDING
ANGLE OF WELD O FLANGE PREP BEING CHECKED
ONE OF OUR WELDING BAYS PART FABRICATED SPOOLS IN FRONT
DIRECTOR REVIEWING PROGRESS AND PLANNING
OFFICE MANAGER INVOLVED IN BUYING AND MONITORING COSTS
DIRECTOR VIEWING WELL HEAD SPOOL ANGLES BEFORE DIMENSIONAL CHECKS
PLANNING PRODUCTION WITH DIRECTOR AND WORKSHOP FOREMAN
ADMINISTRATION THROUGHOUT THE WORKSCOPE FROM TENDER TO FORMULATING DOCUMENTATION PACKAGE
OFFICE MANAGER REVIEWING FINAL QA/QC DOCUMENTATION PACK
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